First article inspection is a lmuk when specified requirement on the purchase order. As9102 first article inspection report fair guidelines. First group of one or more articles that are the result. Shall be used to identify the part that is being first article inspected and associated subassemblies or detail parts as9102 form 2. Product accountability raw material, specification and special process s, test. The supplier shall perform a first article inspection for this part number if any of the following. The purpose of this procedure is to define the requirements and relevant responsibilities concerning the process of first article inspection fai for. Supplier guideline for the first article inspection of rheinmetall man. First article inspection software fai software ideagen plc. Extract the dpd design characteristics required for product realization. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the composition of the material used, all the way down to more esoteric features such as cleaning and coating certifications.
As9102 aerospace first article inspection requirement invoked by as9100 7. This procedure is not applicable to standard catalog hardware or deliverable software. Change letter or edition and issue of the part number, as applicable. Fai first article inspection jesse garant metrology center. If additional pages are needed, a second page should be used identical to the first except that the character numbers should carried over to the next page. How first article inspection helps limit product defects in finished goods. The document is intended to guide how this is achieved. Asensjac9102 revision a aerospace first article inspection. Part number part number when delivered to engineering drawing. Establish a process to extract the applicable dpd design characteristics. First article inspection is typically called for in a purchase order contract between the producer and buyer of a manufactured article.
Fai procedure should describe the rationale for assessing the. Nov 15, 2016 first article inspection is the detailed measurement and analysis of the initial results of a production process to make sure that results match specifications. First article inspection 090301 rev a page 2 of 2 5. A first article inspection fai is a design verification and design history file and a formal method of providing a reported measurement for each manufactured. As9102 revision a first article inspection report form.
Materials, tooling, processes, documentation and personnel are capable of. The organizations system shall provide a process for the inspection, verification, and documentation of a. The value of the first article inspection is to validate that the product realization. The as9100 rev d defines first article inspection as a production process verification activity, so all designs should be completed before an fai is conducted.
Establish a process to extract the applicable dpd design. A first article inspection fai is an evaluation method conducted by both the supplier and. For example, the first vehicle produced by a new production line may be tested extensively to make sure its properties match requirements. A fai is required whenever any of the following occur.
Prior to completion of the accompanying forms, the user shall check to ensure that. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. Ideagens first article inspection software is used by more than 2500 users to improve productivity, efficiency and reliability of their quality inspection work. First article inspections validate production processes. First article inspections fai is an advanced quality inspection method that allows you to do detailed verification of production results against product designs before manufacturing begins. Supplier requirements for first article inspection. Supplier requirements for first article inspection reports. If there are specifications that are not included in the qualification test. As9102 first article inspection procedure practical quality plan. The results of the test procedure are recorded in a bae. It is intended that the documentation generated on the first article. Instructions first article inspection fai report for form mdc 1016 1. Demonstrate that the manufacturers of the product have an. Establishes updated policy, assigns roles and responsibilities, and provides.
Depending on the inspection capability, the type of product and the. Aug 22, 2018 a first article inspection should not replace a preshipment inspection or other inspections throughout production. First article inspection fai report guide northrop grumman. The company shall perform first article inspection fai on items that represent the production process. First article inspection report form download free sample. A first article inspection is a subset of the qualification process. As9102, rev b aerospace first article inspection requirement. The first article inspection establishes the baseline for all subsequent random testing, because it checks every dimension and specification against the drawings, and the actual dimensions of each measurement are recorded, not just passfail checks. The established, approved and maintained technical description of a rail car partcomponent performance, functional and physical. Most companies have a specific quality process flow for the entire manufacturing process which include pre. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. Refer to the appendices for additional customer specific requirements.
Establishes updated policy, assigns roles and responsibilities, and provides procedures for dcma quality assurance qa personnel to plan for and execute government contract quality. The first article inspection fai procedure provides instruction on conducting first article inspections and the method of documenting a first article inspection. As a guide any new lm part number will require fai or if production of existing lm parts are moved to a new supplier. First article inspection is the detailed measurement and analysis of the initial results of a production process to make sure that results match specifications. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process. Isr systems first article inspection per as9102 training updated 462011 first article inspection requirements as9102 rev a aerospace first article inspection requirement invoked by as9100. First article inspections form a critical part of quality management, but they dont form the only part. This activity is often referred to as a first article inspection. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. Prime contractors in the aviation, space and defense industries flowdown the requirements of. Cancels and replaces dcma instruction dcmainst 302, first article and production lot testing reference a.
The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. Depending on the inspection capability, the type of product and the governing specification, a first article inspection may be conducted by an approved 2nd party supplier that is a dimensional metrology. Many organizations meet this requirement by complying with the as9102b first article inspection fai standard sometimes referred to as production process verification. Because of the thoroughness of the fai, subsequent random inspections of manufactured. The first article inspection fai procedure includes a first article inspection data sheet and a first article inspection report form as a guide. The purpose of this standard is to provide a consistent documentation requirement. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the. Some customers also flowed down the as9102 requirements to nonaerospace parts as well.
Part name nomenclature of the article listed in block 2. The forms and package of documentation for a part number, subassembly, assembly, or installation including first article inspection results, as defined by this. First article inspection reports fairs submitted to bae systems shall comply with. The first article inspection is commissioned via special. The supplier shall retain the first article inspection report for a minimum of 5 years.
There is a change in raw material used use of an alternate material listed on the drawing. Part number part number when delivered to engineering drawing requirements. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the. The forms and package of documentation for a part number, subassembly, assembly, or installation including first article inspection results, as defined by this procedure, after the qualification of the part. Yes na fixed process documentation attached reference honeywell e. Qrs101 first article inspection quality requirements for. A first article inspection is typically called for in a purchase order contract between the producer and buyer. With our free first article inspection report fair forms, you can manually complete to fill the forms on excel or other spreadsheet software. This document outlines the completion of as9102 forms 1, 2 and 3 used for first article inspection reports fair submitted to bae systems and fair planning requirements. Product accountability raw material, special process, functional testing. Supplier quality engineeringreceiving and inspection first article verification. How first article inspection helps limit defects in mass.
First article inspection 090301 rev a page 1 of 2 1. This document and the procedures described therein are binding. First article inspection example ballooning an engineering drawing while. The following procedure applies to all first article inspections unless alternate requirements are specifically invoked by the lord or customer purchase. Many organizations meet this requirement by complying with. Instead, importers should conduct a first article inspection for additional, earlier insight that other inspection methods cant provide. Provide instructions to suppliers and lord personnel for the documentation and submittal of first article inspection reports when required by the purchase order or inspection procedure requirements. Required by as9102 in the aerospace industry and customer requirements in other manufacturing industries, first article inspection reports fairs validate that a product has been manufactured to the correct specification. When requested, the supplier shall also provide a copy of inspection performed to verify. Supplier quality engineeringreceiving and inspection first article. Requirements first article inspection reports are to be recorded in english or in a language specified by the customer. Per as9102 faq the companys fai procedure should detail how they are accounting for each design characteristic. Supplier first article inspection document number version.
First article inspection guidebook issue date page sqag001 2 22 feb 2018 9 of 31 uncontrolled if downloaded or printed 8. First article inspection supplier printed copies are for reference only. The value of the first article inspection is to validate that the product realization processes. Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. Supplier first article inspection document number wi0036 version 1. I acknowledge that i have read and adhered to microscans first article procedure and the above mention part is fully compliant to the drawing and the appropriate process documentation is attached. This first article inspection form template makes documenting and tracking first article inspections quick and easy. The qualification procedure should include all requirements. First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. Per as9102 faq the companys fai procedure should detail how they are accounting for. However, this manual procedure could be very stressful and. Provide instructions to suppliers and lord personnel for the documentation and submittal of first article inspection reports when required by the purchase order or inspection procedure. Asensjac9102 revision a aerospace first article inspection requirement 8. When requested, the supplier shall also provide a copy of inspection performed to verify conformance of subsequent build lotsshipments.
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